Partition-based 3 + 2-axis tool path generation for freeform surface machining using a non-spherical tool
نویسندگان
چکیده
Abstract When machining a complex freeform part, using non-spherical tool could significantly improve the efficiency, as one can adaptively adjust posture to maximize its contact area with part surface. However, since adjusting requires changing orientation, five-axis machine is needed, which extremely expensive compared conventional three-axis tool. Moreover, for surface high curvature variation, match change, axis has drastically change accordingly, thus inducing velocity and acceleration on tool’s rotary axes. To address these issues, in this paper we propose partition-based 3 + 2-axis strategy general As only finite small number of distinct orientations are needed machining, an indexed suffices, relieving need In addition, much-increased rigidity three linear axes will greatly kinematics dynamics enhance accuracy. Experiments both computer simulation physical carried out, whose results confirm that, when spherical cutter, by cutter contacting feed direction, significant improvement efficiency be achieved, e.g., more than 50% achieved our experiments.
منابع مشابه
A generic uniform scallop tool path generation method for five-axis machining of freeform surface
In this paper, a generic uniform scallop tool path generation method for five-axis machining is presented. Unlike the conventionalmethodswhich are based on the local surface geometry assumptions, thismethod is inspired by cutting simulation. Initially, the designed surface is planted with dense grasses. If a cutter is put onto the surface, the affected grasses will be cut short. All the affecte...
متن کاملAutomatic Tool Path Generation for Multi-axis Machining Automatic Tool Path Generation for Multi-axis Machining Chapter 4: Tool Path Generation Strategy
We present a novel approach to CAD/CAM integration for multi-axis machining. Instead of redefining the workpiece in terms of machining features, we generate tool paths directly by analyzing the accessibility of the surface of the part. This eliminates the problem of feature extraction. We envision this as the core strategy of a new direct and seamless CAD/ CAM system. We perform the accessibili...
متن کاملTool Path Generation for 5-Axis Control Machining Considering the Quality of Machined Surface
متن کامل
Tool selection and path planning in 3 - axis rough machining
We present a novel approach to CAD/CAM integration for 3-axis machining. Instead of redefining the workpiece in terms of machining features, we generate tool paths directly by using the accessibility of the surface of the part as the central and the over-arching constraint. This eliminates the problem of feature extraction. We envision this as the core strategy of a new direct and seamless CAD/...
متن کاملNon-Isoparametric Three Axis NC tool path generation for finish machining of sculptured surfaces
Sculptured surfaces are usually machined to their final shapes by a series of rough and finish passes. After each pass, excess material may be left at some concave or C1 discontinuous areas. Traditionally these undercut areas are “cleaned up” by repeatedly machining the whole surface with progressively smaller cutting tools. We present an algorithm for automatically identifying areas with exces...
متن کاملذخیره در منابع من
با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید
ژورنال
عنوان ژورنال: Journal of Computational Design and Engineering
سال: 2022
ISSN: ['2288-5048', '2288-4300']
DOI: https://doi.org/10.1093/jcde/qwac077